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What is Nitrile?
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IT'S
A LATEX SUBSTITUTE, ONLY BETTER
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Nitrile
gloves are made from a synthetic polymer exhibiting
rubber-like characteristics when vulcanized. The
polymer is manufactured as solids and emulsion,
and can be processed like natural rubber latex.
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IT'S
A DESIGNER POLYMER
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Compared to natural rubber,
softness, feel, modulus, solvent resistance, and
tensile and tear-strengths are designed easily in
nitrile production. Unlike natural rubber,
which is polyisoprene, nitrile polymers consist
of three monomers: acrylonitrile, butadiene, and
any one of many carboxylic acids. Performance
features of the finished glove are controlled through
the use of these monomers and their associated formulation
ingredients, such as zinc oxide, sulfur, and process
accelerators.
Here
is what each of the monomers contributes to the
finished glove:
- Nitrile's namesake monomer is acrylonitrile.
Due to its polar molecular structure,
acrylonitrile generally provides permeation
to a variety of solvents and other chemicals.
Within nitrile polymers, acrylonitrile
contributes resistance to hydrocarbon oils,
fats, and solvents. In contrast, natural
rubber has very poor resistance to these chemicals.
- Along with sulfur and chemical accelerators
used in the vulcanization process, butadiene
enhances elasticity. In the finished glove,
this polymer contributes softness, flexibility,
and rubber-like feel.
- Interacting with zinc oxide to create ionic
bonds during compound formulation, carboxylic
acids contribute tensile strength and abrasion-
and tear resistance in the finished glove. They
also enhance solvent resistance, a characteristic
absent in natural rubber because it lacks any
carboxyl functionality.
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IT'S EASIER TO
PRODUCE
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Nitrile
has production process advantages over natural rubber,
too. Natural rubber is linear polymer which
must be precured to strengthen it before dipping.
In comparison, nitrile polymers are inherently
crosslinked so that little or no precuring is necessary
to enhance their strength. The degree of crosslinking
is altered through process conditions and the addition
of chemical chain modifiers.
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PROTEIN
FREE, ALLERGY FREE
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Another
important difference between the two materials is
the fact that natural rubber contains proteins,
which act as stabilizers. Proteins remain
in the finished glove, and thus, cause allergic
reactions in sensitive glove users. Contrast
this to nitrile, which contains no proteins because
it is stabilized with anionic surfactants.
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ADVANTAGES
FOR THE SEMICONDUCTOR INDUSTRY
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A
valuable feature to the semiconductor industry is
the ability of nitrile gloves to more effectively
dissipate electrostatic charges. Plus, due
to their better abrasion resistance, they slough
off significantly fewer particles, which contaminate
critical manufacturing environments.
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copyright 2006 TechNiGlove International
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